Purpose Statement |
-To Support carryout Process safety assessment of New products developed, lead Hazop of Pilot ptrials, participate in Commercial new plant Hazops and provide recommendations to incorporate in DoE, SOP, interlocks etc
- To create process safety awareness by carrying out process safety audits, training, prepare and prepare safety monthly bulletin
- Support Pilot Safe operations and eliminate process safety incidents. |
Key Role & Responsibilities |
- Create and achieve knowledge repository for process safety training materials, reaction safety guidelines learnings from process safety incidents in house & world wide.
- Coordinate with R&D and interpret calorimetry results and recommend safe design in DoE, of Pilot trials, Engg lab trials etc,
- Document HAZOPs & Risk Assessments for Pilot trials, ensure the recommendations are recommended and ensure Pilot trial is safe wrt all aspects including operations and process safety.
- Conduct/Participate in safety audits and ensure the implementation of recommendations
- On an as-needed basis, participate in select Pre-Startup Safety Reviews (PSSRs) prior to startup of new or modified processes or equipment or after extended shutdown of equipment. Periodically review site PSSRs in conjunction with H&S Managers for quality and completeness.
- Participate in Process Safety Event investigations/root cause analyses. In conjunction with site management teams, track progress of corrective actions where business wide issues are identified
-Coordinate with Safety testing team and ensure necessary safety testing for NPD are listed down and competed for all NPD scale up projects including Powder safety.
-Prepare and maintain Toxicity data base for NPD and their intermediates. Provide necessary trainings to Pilot and development team for creating process safety awareness
- Monitor regulatory changes, publicly available information, and significant incidents at plants.
-Lead HIRA for Pilot operations.
-Ensure Learnings from the incidents and safety tacit knowledge are implemented in Pilot plant and upcoming UMPP & SCMP campaigns. |
Job specification |
Experience | 3-5 years plant experience with a broad technical understanding of plant operations/Design/ Process Engineering and 2-3 years in Process Safety exposure. |
Qualification | Bachelor’s degree in Engineering required. Preferred discipline in Chemical or Mechanical Engineering or HSE |
Certifications/Trainings | Certification on HAZOP or any other PHA;
CSP/PDIS |
Competencies | Behavioural | - Proven ability to lead teams, influence operations, and build consensus opinions
- Adaptability skills |
Functional | - Risk assessment & risk management
- Understanding difference in lab scale and plant scale
- Interpreting results of calorimetry
- Techniques of hazard identification
- Familiarity with standard codes & practices of design
- Safety management
- Process engineering
- DSC, TSU, ARC, Rc-1e
- Relief sizing calculations |
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